Product Description1 Powder spray process: 1. Hang up the workpieces
5. Hot washing
6 Moisture Drying
8. Paint spraying
10. Hot air drying
12. Taking away the pieces2 Mainly includes: 1) Pretreatment: Dipping pretreatment with overhead crane, or fully automatic spraying pretreatment
2) Conveying system: Light closed-circuit conveyor, power and free conveyor, overhead open conveyor, and so on
3) Oven: Batch oven, hot air circulating drying oven, tunnel oven, bridge drying oven,
4)Spray paint room type: Water spray paint room; 2, water spray paint room; 3, dry spray paint room; 4, Ω spray paint room
5)Control system: PLC control, with or without touch screen3 Advantages: The speed of the coating construction is fast, Continuous mechanization and automation operation can realize, reduce labor intensity, uniform paint film, strong adhesion, uniform coating level off, smooth, non-toxic, easy to operate, rust corrosion. 4 Application characteristics: It is suitable for the spray paint on the surface of the workpiece, pensu processing, mainly used for single piece or small batch workpieces coating operations, together with the hanging conveyor, rail cars, such as ground conveyor transport/mechanical forming operations.
Features of different lines Automatic powder coating line: Apply to mass spraying of unified specification workpieces. Automatic powder coating line makes stronger production capacity, less labor cost and energy consumption.
|First, Pre-sale services|
|Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments. |
1). Select equipment model;
2). Design and manufacture products according to client's special requirement.
3). Train technical personal for clients.
|Second, Services during the sale:|
|1). Pre-check and accept products ahead of delivery. |
2). Help clients to draft solving plans.
|Third, After-sale service:|
|Fourth, Provide considerate services to minimize client's worries|
1). Assist clients to prepare for the first construction scheme.
2). Install and debug the equipment.
3). Train the first-line operators.
4). Examine the equipment.
5). Take initiative to eliminate the trouble rapidly.
6). Provide perfect service.
7). Provide technical exchanging.
Fifth, How to choose coating equipment, Please answer the flowing questions:
1. What product do you need to paint? What's the material of the product?
A) powder, paint or electrophoresis coating ect
2. What is the maximum size and weight for painted product? Would you pls send us some pictures of your product?
B) so we can see weather your product need removal oil. Rust, dust.
Workpiece color in total.
3. How many pieces will you paint in one hour or one day? How many working hours is it one day?
4. What is your available space for this powder coating line project?
5. What is the heating source? (natural gas, LPG, diesel oil, electricity)
6. Do you need to change powder color frequently?
7. What is the powder curing condition (180-200'C in 15-20mins, or 200C in 10mins? )
8. What kind of pretreatment system do you use (spray pretreatment or dipping type)?
9. Which painting method is ok for your application?
The automatic painting manual painting or automatic painting & manual painting?
10. The voltage and frequency in your country?
Semi-automatic powder coating line: Apply to mass spraying of unified specification workpieces. Automatic powder coating line makes stronger production capacity, less labor cost and energy consumption. Compare to automatic powder coating line, semi-automatic line requires lower investment and maintenance cost.
Manual powder coating line: Manual powder coating line requires low investment and provides reliable quality control. Apply to workpieces with different size and shape. It's easy to maintain and occupy less area, applied both mass production and small production.Common form of powder coating line(including automatic line,semi-automatic line and manual line)
[A] Load → Spraying → Drying → Automatic Spray → Manual Spray → Curing → Unload
[B] Load → Automatic Spray → Air Curtain Thermal Insulation Curing → Unload
[C] Load → One Minute Spraying in Fast Color Change Painting Booth → Curing → Unload
[D] Load → Spraying → Drying →Manual Spray→ Curing → Unload
[E] Straight Line Sideways (Minimum floor area)
[F] 42m Space to realize Energy Saving Accumulation Type Automatic Spraying Line of 2.5m Chain Speed
[G] Load → Double station manual spray → Air Curtain Thermal Insulation Curing → Unload
[H] Load → Magic Fast Color Change Painting Booth System of Manual Spray → UnloadSpraying Production Line for Car Wheel Hub:
Spraying Production Line for Supermarket shelves:
Spraying Production Line for Metal:
Spraying Production Line for Zippers and Buttons:
Spraying Production Line for Plastic products/Sewingmachine.The Automatic Powder Coating Line Including The Following Six Parts:Part 1: Spray pretreatment system
Multi-stage spray pretreatment system is engineered to prepare a product's surface for painting. Using spray pretreatment methods, dirt, oils and contaminants are removed from the product's surface and phosphate or conversion coatings are applied to help prevent corrosion and increase paint adhesion.
Different product's material requires different stages. Our engineers analyze the requirements before developing equipment that can be incorporated into the overall automatic powder coating line.
Part 2: Drying oven
Drying oven which drying the water after pretreatment is designed according to customer actual conditions. The temperature need is around 120-130 degrees.
Part 3: Powder Coating Booth
Automatic powder coating booth (Made of PVC or galvanized steel) with big cyclone and secondary filter system, reciprocator, sieving system. Including our ColorEasy fast color change booth (complete the color change within 15 minutes)
Part 4: Electrostatic Powder Coating Gun
Automatic powder coating guns and manual powder coating guns (For manual repair coating). All the guns are researched and produced by our company and shows perfect performance on powder coating.
Part 5: Powder Curing Oven
Curing oven: Tunnel curing oven with air curtain, bridge type curing oven (designed according to your actual working condition)
Part 6: Conveying System
Conveying system: Closed-circuit conveyor and intelligent automatic lubricating injector, high efficiency and reduce the labor cost.Our service:
1. After Sale:
We are very glad that customer give us some suggestion for price and products;
If any question, please let us know it in the first by E-mail or Telephone. We can deal with them for you in time.
2. Factory Visit:
Welcome any customer to visit our factory directly;
If customer have any scheduling in China, please let us know. We would llike to help you book the hotel and pick up you from air port, or railway station;
Any more problems, please feel free to ask, and we will try our best to supply you!
Looking forward to your kindly inquiry for Powder Coating Line.About us:The coating equipment designed and manufactured by Kunshan Xingmiao Coating Equipment Co., Ltd. all are in the light of reasonable design, excellent quality, beautiful appearance.
The purpose of service is considerate, under strict inspection and supervision to provide customers with first-class quality coating equipment. The company takes credit as the key and regards it as our duty to safeguard the interests of our customers. We should exchange our efforts and efforts to get customers' satisfaction and trust. We will always move towards the goal of "innovation, economy, harmony and development", and eventually become the leading brand enterprises in the industry.
In the design, considering the actual situation of the specific requirements of engineering and customer work yield, advanced design concepts, scientific and reasonable layout to ensure the accuracy and rationality of the structure process, achieve the personnel has simple and convenient operation, product quality standards, the normal operation of equipment, the purpose of stability.
In terms of quality, the company promises this project:
"The equipment entity absolutely genuine, the purchase of purchased products strictly, installation responsible, customer service door-to-door service timely and regular visits".
In terms of shape, this project requires the pursuit of the appearance, durability and practicality of the equipment on the basis of ensuring the function of the equipment.
In service, to ensure the timely and regular return visits to the after-sales service.If you are interested in our products,please free to contact us for further information!